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Making a Custom Aluminum Dashboard

Are you a proud owner of a Moto Guzzi ‘Jackal’? Well, then you are likely to be an envy of many. But if you missed out on the benefits of a tachometer, you might just go by the sound and feel of the engine whether or not it was happy with the revs you are using during changing up or down the box. We can forgive you if you are clueless as to what those revs actually were.

Used motorcycle parts like a tachometer could really be a beneficial thing to improve the general condition of your Moto Guzzi motorcycle. However, new or second-hand Cali EV dash is not that easy to get hold of. Given this difficulty, you could produce a new dashboard for yourself. You could even produce a better dashboard than the original Jackal item.

Itching to start already? First, you must get a bit of 4mm thick 1050-H14 aluminium (BS 1470), (99.5% pure aluminum, a bit of wet & dry sandpaper, a couple of drills and a counter sinker for the warning light cluster / mounting screw holes. If you decide to do the cutting yourself, you need basic hand tools, drill, hole cutter for 85mm diameter holes, a small band saw few files and a couple of medium / fine flap wheels for finishing off the edges and for doing the brushed satin finish. Water Jet Cutting, Plasma Cutting, Laser Cutting, CNC Milling are several ways of manufacturing the aluminum. You can choose any method feasible for you and that which will create smooth results for your dash..

Here are the steps in cutting out your dash from

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